case study · manufacturing

Smart production management from an electronics plant to a single dashboard.

We built a manufacturing execution system (MES) for an electronics plant that brings every work order together, shows it all on one clear dashboard, and lets every worker see their tasks in real time - on a tablet, right on the line.

Industry · Manufacturing & electronics Technology · MES Project · 2024

overview

The story behind the project.

On the production floor, every minute counts. But without a system it is hard to know the status of each work order, who is working on what, and how long each stage really takes - and dead time piles up without anyone noticing.

The plant wanted one real-time picture of all production: what is approved, what is in progress, what is finished, and where things get stuck. And it wanted to give every worker on the line a clear view of exactly what they need to do.

the solution

What we built.

A custom MES that brings all of production together on one dashboard, connecting management to the production floor in real time.

Work order intake

The system pulls work orders from the plant in priority order.

Detailed production dashboard

Every approved operation appears on a single screen, clear and up to date.

Task assignment to workers

The production manager assigns tasks to workers in a click, based on load and priority.

Tablet on the production line

Each worker sees their tasks on a tablet and updates status in real time.

Cycle time tracking

Compare planned time against actual time, and flag dead time for action.

Personal progress view

For every worker: their tasks, expected working hours, and completion percentage.

results

The result: more output, less waste.

From management down to the production line: full control of the shop floor and instant detection of every delay.

Higher production efficiency

Spot problems and bottlenecks in real time and use your resources better.

Full transparency

Data on output, quality, and cycle times - all visible and measurable.

Less dead time

Pinpoint wasted time and cut it, so every working hour is worth more.

our approach

How we built the system

We go down to the production floor, understand the plant's real process, and only then build a system that fits into the work without disrupting it.

  1. 1

    Deep scoping

    We sit with the team and map the real flow of information - who does what, when, and where things get stuck.

  2. 2

    Bottleneck identification

    We pinpoint exactly where errors, duplication, and delays occur - that is where the biggest value lies.

  3. 3

    Custom development

    We build the system around your process, module by module, with testing every step of the way.

  4. 4

    Rollout and support

    We go live, train your team, and stay available after launch for ongoing improvement and expansion.